The New Router Handbook
by Patrick Spielman

Softcover
200 x 255mm
384pp

Published by Sterling Publishing Co. Inc., New York USA

R.R.P.$19.90

ISBN 0-8069-0518-2

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Extract from back cover of book:

The definitive guide to the tool that has revolutionized woodworking has been dramatically updated, expanded, and totally revised to include the most complete, up-to-date information available on the router!

With the same professional thoroughness and eye for detail that has made Patrick Spielman internationally acclaimed as one of the best woodworking authors, this ultimate workshop bench reference details all the techniques from the basic to the most advanced, plus a huge variety of routers, bits, and commercial and make-it-yourself jigs and accessories. You'll find complete information on:

scores of available routers, with an analysis of capabilities and accessories, and how-to-use tips

safety techniques, and sharpening and maintenance procedures for bits

techniques for making and fitting exact joints with a hand-held router or with a router table

techniques for routing wood signs, for using templates or patterns to create designs in wood, and for routing non-wooden material

overarm, or pin-routing, techniques

commercial router tables and the ultimate router table you can design yourself

the newest routing machines and devices available on the market

details, tips, and techniques that only the master of the router Patrick Spielman can provide.

Over 900 photos and drawings highlight this one-volume working encyclopedia that fully shows the potential of every router and accessory and how to use routers safely and correctly to their full capacity. You'll learn special tasks and techniques that can be performed on commercially made and shop-made router tables, and you'll find great money-saving tips for making ingenious jigs and fixtures that will be invaluable for special or unusual operations.

From basic operating procedures that beginning woodworkers need to know to those specialized skills that every craftsman wants to acquire, this all-inclusive and up-to-date handbook leaves nothing out. Now, for that one essential tool in every craftsman's workshop has come the one indispensable book for his library!

Expert woodworker and innovator, brilliant teacher and best-selling author, Patrick Spielman has used his rare combination of talents to write over 40 of the most popular woodworking titles - The Router Handbook (over 1,000,000 copies sold), Scroll Saw Pattern Book, Sharpening Basics, Making Wood Decoys, Making Wood Signs and numerous other pattern, project, tool, and technique books. As a master craftsman, he has also invented hundreds of ingenious jigs, fixtures, and other woodworking aids. A pioneer who has introduced scores of craftsmen to new and exciting avenues of woodworking, a technical consultant for tool manufacturers and for the classic Encyclopedia of Furniture Making, Patrick Spielman is one of the most respected authors in the field.

Photos: Black & White

Units of Measurement: Imperial

Contents

Introduction

BASIC INFORMATION

Historical Overview
Routing Machines

Types of Routers
Motor Unit and Base
Motor Horsepower and Speed
Bearings, Brushes, and Motor Housings
Cords
Switches and Handles
Handle Designs
Collets
Shaft Locks
Bases and Sub-Bases
Dust Collection
Noise Levels
Net Weight
Air-Powered Routers
Buying a Router

Fixed-Base Routers
Depth Adjustment and Base Clamps
Overview of Fixed-Base Routers

Plunge Routers
Plunge Posts and Springs
Plunge Lock and Release Systems
Depth-Stop Systems
Plunge Bases
Overview of Plunge Routers
Buying a Router


ROUTER BITS

Basic Information
Cutting Edge Designs and Material Composition
Bits with Anti-Kickback Designs
Types of Bits
Surface- or Groove-Forming Bits
Edge-Forming Bits

Selecting and Buying Router Bits
Selection Guidelines
Selecting Carbide Bits

Maintaining and Sharpening Bits
Selecting Bits
Selecting a Sharpening Service
Sharpening Bits Yourself


HANDHELD ROUTING TECHNIQUES

Safety Guidelines
Eye Protection
Hearing Protection
Respiratory Protection
Chip and Dust Extraction
Safety Checklist
Safety- Related Maintenance

Basic Routing Procedures and Edge-Forming Techniques
Installing Bits
Depth of Cut
Practice Cuts
Feeds and Speeds
Basic Edge- Forming Operations

Straight-Line Routing
Types of Straight-line Routing
Trimming and Squaring

Routing Joints
Mortises
Lap and Tenon Joints
Making Wall Panelling and Wood Floors
Cabinetmaking Applications

Surface-Routing Techniques
Preparing Stock to a Parallel Thickness
Routing Flat, Tapered Surfaces
Decorative Grooving, Beading, or Fluting
Right-Angle and Oblique Cuts
Radial Jig
Serpentine Routing
Routing Wheat Patterns
Angle Routing

Template- (or Pattern-) Routing
Template Guides
Attaching Patterns and Templates to Workpieces
Shop- Made Template Guides
Plunge-Router Boring with Templates

Inlaying and Setting In Hardware
Making an Inlay Template
Routing Out the Recess
Making the Inlay
Marquetry Veneer Inlays
Setting In Hardware
Door Butt-Hinge Templates
Mortising for SOSS Hinges
Mortising for Knockdown Fittings

Routing Circles, Arcs, and Ovals
Circle-Routing Jigs
A Jig That Routs Circles, Ovals, and Arcs
Oval-Cutting Jigs

Routing Plastic Laminates
Basic Process
Specialized Situations

Routing in the Round
Making Dowels
Router Lathe and Turning Duplicator
Lathe-Fluting with the Router
Balancing Large Cylinders or Glue-Ups
Freehand-Carving
Router-Cut Wood Threads

Panel-Routing Aids and Pantographs
Porta-Nails Router-Panel Template
Bosch Cabinet-Door Template System
Exac-T-Guide
The Trimtramp
Pantographs
Sears Two-Dimensional Pantograph
Sears Three-Dimensional Pantograph
Hartlauer Pantographs

Freehand Routing and Sign Carving
Practising Freehand-Routing
Practising Engraving and Relief Work
Practising Single-Stroke Work
Old-English Letters
Routing Freehand in a Small Work Area


ROUTER-TABLE WORK

Commercial Router Tables
Types of Router Tables
Sears Router Tables
The Rebel Router Table
Porter-Cable Router Table
Elu and DeWalt Router-Table Systems
Freud Router Table
Hartville Tool & Supply Router Table
NuCraft Tools Industrial Router Table
Woodhaven Router Tabletops
RBI Router Table
Shopsmith Table-Routing System
Woodworkers Supply Drill-Press Pin-Router Table
Rousseau Router Table
Porta-Nails Router System
NuCraft Tools Cast-Iron Router Table
Table- Saw-Extension Router Tables

Shop-Made Router Tables
Basic Router Table
Router-Table Components
Heavy-Duty Router Table

Router-Table Safety Techniques
Feed Direction
Edge-Forming Curved Profiles
Straight-line Routing
Starting Pins and Fulcrums
Cutting Small Pieces
Shop Aids

Router-Table Operations
Basic Techniques
Fence Work
Cutting Grooves and Slots
Stopped Cuts
Cutting Mortises
Tenoning
Edge-Jointing
Squaring and End- Trimming
Pattern- and Template- Routing
Cutting Round Tenons and Shaping Dowels
Special Cabinet Joinery
Lock Mitre Joints and Drawer Lock Joints
Coped Rail-and-Stile Joints
Raised Panels

Router Tables for Special Operations
Woodsmith Mortising Table
Horizontally Tilting Router Table
Vertically Tilting Router Table
Up- Plunge Router Table


JOINT-MAKING TECHNIQUES WITH A HANDHELD ROUTER OR A ROUTER TABLE

Biscuit Joinery
Sears Bis-Kit System
Using a Router Table

Dovetails
Bits for Dovetailing
Dovetailed Dadoes and Grooves
Sliding Dovetails
Dovetailed-Keyed Mitre Joint
Commercial Dovetail Jigs and Fixtures
Dovetail Spline Jig
Fixtures for Half- Blind Dovetails
Leigh Multi-Functional Jigs
Porter-Cable Omnijig
Keller Dovetail Templates
Cutting Dovetails Without Commercial Jigs or Fixtures

Box Joints
Keller 16" Dovetail Template
Using a Router Table
Hegner Comb-Jointing Machinery


SHOP AIDS AND ACCESSORIES, SPECIALIZED ROUTING DEVICES, AND ROUTING MACHINES

Precision Fences

Vacuum Air System
Vacuum Air-System Components
Vacuum Pumps
Making Vacuum- Routing Templates and Clamping Fixtures
Vacuum Tape
Double-Sided Vacuum Clamp
Vacuum Jigs and Fixtures

Overarm Routers
Shop-Made Arm Attachments
Basic Overarm and Pin-Routing Applications
Radial-Arm Routing Machine

Special-Purpose Routing Devices
Sears Mill-Works Accessory
Hoffman Dovetail Joining Machines
Pinske
Drainboard Machine Router
Fox Chair Seat Disher

Joint-Making and Multipurpose Routing Machines
Shopsmith Joint-Matic
RBI Router Shop
Trend Routerack
Multi- Router
The Matchmaker
The WoodRat
Stanfield Joiner/Shaper
Inverted Pin Routers
Hartlauer Duz Awl Machines
Onsrud and Delta Inverted Pin Routers

Router Turning Machines
Sears Router Crafter
Woodchuck Indexable Milling System

Router Carving Machines
Kimball Carving Machines
Trend Sign Router
Lobo Copy Carving Machine
Marlin Carving Machines
Dupli- Carver Machines


PROJECTS

Projects
Wooden Chain
Miscellaneous Projects

Metric Equivalents
Current Books By Patrick Spielman
Photo Credits
Index